Concrete coating solutions

When it comes to choosing the best industrial flooring for your industrial facility, there are several factors to consider. Is it better to replace the entire floor and start fresh or renovate the existing floor? Is it better to replace the entire floor and start fresh or renovate the existing floor? How much dwell time will I have between surface preparation, implementation and return to the job site? What safety issues should be addressed with a new floor covering? This process seems daunting, but it doesn’t have to be.

Concrete floors are treated with a chemical densifier that aims to fill natural cracks or pores in the material. This thickener acts as a hardener, penetrating any open space and creating a chemical reaction that hardens the surface. After the chemical thickener is applied and dried, progressive grinding begins. Unlike wood sanders, back polishers use fine diamond grit to achieve the desired shine and smoothness. Basically, to measure polished concrete flooring, the higher the grade, the larger the aggregate and the finer the grit, the smoother the finish.

Epoxy vinyl flake flooring creates a decorative look similar to expensive granite – only at a fraction of the price. The multi-step installation process includes the application of a 100% solid pigment base coat. This epoxy base is spread with decorative vinyl patches and sealed with two topcoats of UV resistant urethane or 100% solid epoxy. Since these enhancing patches can be applied from full to scattered, their appearance varies greatly. Unlike repetitive patterned flooring, suspended pieces of vinyl in a clear coat create a random look.

There are different types of epoxy mortar floor solutions. Epoxy mortar flooring, which is highly regarded for its safety features for industrial use and helps against slips and falls with its added textures. In addition to increasing employee safety, these floors withstand heavy loads, protect against punctures and cracks, and provide overall protection. When choosing the type of epoxy grout flooring that is right for your industrial facility, it is important to have access to the conditions that the floor will be exposed to. The more extreme the conditions, the more protection will be required.

Epoxy mortar flooring

Epoxy Mortar Flooring combines 100% solids epoxy with graded quartz or sand and is then troweled into place. Epoxy Mortar Flooring combines 100% solids epoxy with graded quartz or sand and is then troweled into place. Epoxy mortar is also used to create smooth slopes and create the necessary base of the epoxy cove from the floor to the wall. One of the essential items in industrial facilities, floor-to-wall brackets help to keep these areas clean.

Urethane cement mortar

Under normal conditions, urethane cement mortar is done with a trowel on a concrete bed. This design is best for projects that require quick installation while still providing extreme protection. Urethane cement mortar protects concrete, steel and wood, substrates against impact, corrosion, abrasion and thermal shock. In addition, the texture of urethane cement mortar lasts for the life of the floor and provides slip resistance even in wet conditions. The durability of the physical properties of this flooring solution is almost twice that of concrete alone.

Polished concrete

Like epoxy mortar flooring, polished concrete comes in several options. Benefits of using polished concrete in industrial settings include stain resistance, OSHA-approved slip resistance, and reduced wear and tear on equipment and tires. Polished concrete requires little or no downtime and keeps your plant running throughout the application process.

Now that we professionally recommend different types of industrial concrete floor solutions.

General safety

At CMS, the old adage holds true – safety first. Creating a safe environment for employees and visitors is essential for any company. However, due to the increased risk and exposure to heavy equipment, moving parts, and grease and oil, safety should be your primary concern. Preventing slips and falls and other work-related accidents will save your company time and money.

failure

The nature of most industrial enterprises such as manufacturers and manufacturing facilities require scheduled downtime for routine maintenance and cleaning. Planning your industrial flooring project during this time is optimal and eliminates the need for multiple shutdowns.

Chemical spills

Consider the type of industrial work environment you are in. Are your floors exposed to chemical leaks? For most businesses in this field, the answer here is yes. If so, choosing a chemical-resistant floor can save you money. Any chemical can damage the concrete surface. Sometimes this process happens slowly and over time, and sometimes it happens instantaneously. Corrosive chemicals, both caustic and acidic, will destroy bare concrete flooring and often destroy the entire floor structure. Using a chemical-resistant flooring solution keeps production high by eliminating the need to repair damage caused by chemical spills.

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