High performance corrosion protection mortars

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Corrosion protection using tile and mortar systems

Corrosion-resistant systems, whether through the use of anti-corrosion materials or the use of corrosion-preventive compounds and coatings, are sure ways to effectively reduce ownership costs in industries.

Since the advent of corrosion protection technologies, corrosion resistant tile/brick coatings have been the main material in They have been among many protection systems. High durability as well as diverse and practical features of tile and mortar systems Resistant to corrosion, it has made them a very popular option in various factories and essential in the maintenance of industrial facilities.

In this regard, anti-corrosion mortars are considered as an essential element for the installation of a complete tile/brick system, protecting concrete and steel substrates exposed to damage mainly by corrosive chemicals.

Anti-corrosion mortars act as a protective layer that is free from all kinds of disturbing chemical properties and It offers remarkable mechanical properties and chemical resistance. Hence, they are widely used for the purposes of bSetters and joints are used under and between the laid tiles or bricks. Setters and joints are used under and between the laid tiles or bricks.Tile and mortar systems are reliable options for protecting areas that are not only exposed to severe corrosive environments, but also to direct mechanical pressures from vehicle loads and movement, vibrations, impact from heavy tools. or heavy equipment and machinery are also located. When the environment is chemically and mechanically aggressive, the systems Tile and mortar offer a better alternative to the more common toughened epoxy flooring systems.

High performance mortars

High-performance mortars for maintaining, retrofitting or repairing new and existing structures, including floors, concrete surfaces, sewer separators, gas inlet nozzles, large industrial chimneys, self-supporting domes, tanks, Reservoirs, channels, etc. are used. Mortars resistant to acid and alkali to reduce the penetration of corrosive elements They help on vulnerable layers against corrosion and as a result reduce the rate of corrosion significantly and maintain the durability of industrial facilities.

High-performance mortars are the preferred alternative to concrete/cement pastes, given that exposure Acidic/corrosive chemicals destroy their alkaline components (mainly calcium compounds). These mortars because Mechanical properties, less porous structure and remarkable chemical resistance against severe corrosive conditions make it a superior alternative to conventional epoxy-based injection compounds.

The importance of choosing and installing mortar

To increase efficiency and performance of tile/brick coating systems effectively, the right choice among anti-acid mortars And alkalinity is very important. Maximum exposure to chemicals can compromise surface integrity and Therefore, it is a challenge to consider the variety of chemical resistances for mortar selection to ensure that The coating durably withstands the expected exposures. If the mortar is chosen incorrectly, the consequences may range from a significant reduction in adhesion between the tile/brick and the substrate mortar The imperceptible penetration of corrosive fluids through the sub-layers and as a result extensive corrosion through the substrate and finally destruction Structures are different.

Accordingly, defects created as a result of improper mortar selection are often not visually detectable until Substrates are significantly damaged, in which case, expensive restoration costs are required. So, Choosing a mortar that precisely matches the process specifications is essential to ensure long asset life while saving time and money.

The installation process of tile and mortar coatings must be carefully customized to create a protective system that meets the standard and Meet project objectives within budget and time constraints. For example, mechanical/manual mixing of ingredients Mortar, i.e. resin and powder, should be done thoroughly and at low speed. Finally, mortar must be applied carefully and precisely To prevent cracking and thereby maintain the stability, strength, durability and integrated nature of the lining system.

Hegel’s mortars

Hegel tiles and mortars are cost-effective and reliable solutions for corrosion protection or structural repair Various surfaces including concrete and metal surfaces are considered. Hegel mortars are usually used as resistant materials Acid/alkali in chemical processes, refineries, petrochemicals, power plants, metal purification, wastewater treatment, industries acid and process etc. are installed. As a mold to create chemical, thermal and mechanical coatings Resistant and protective coatings.

HEGGEL mortar products, which are characterized by low porosity and impermeable structure, show stable mechanical properties, excellent adhesion to substrates and a wide range of chemical resistance against acids, alkalis, oils and corrosive solvents.give All that is required is to thoroughly mix the resin and powder components in the proper proportions and an application Do convenient application. The chemical microstructure of the components of the HEGGEL mortar is then followed by a very simple baking process at a temperature environment and in a short period of time makes it possible.

Due to the various chemical compounds designed for each product, HEGGEL mortars are extremely resistant It covers a wide range of acids and alkalis. In situations where leakage/spills and leaks of concentrated acids and alkalis occur in the workplace, it is not always possible to use mortars. applied differently to meet different process conditions in an operating area. For example, blasting mortars They are not resistant to very concentrated acids, or potassium silicate mortars cannot effectively resist alkaline environments.

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